ASM Project | Intel
Client: ASM in partnership with Intel
Project Scope: Full QEHS Management – Tooling Equipment Installation in a Live Manufacturing Facility
Location: Dublin, Ireland
Duration: 50 weeks
ASafe Global Team: Dedicated QEHS Consultant (1 FTE)
Project
Overview
ASafe Global was selected by ASM to manage the Environmental, Health, Safety, and Quality (QEHS) aspects of a high-precision tooling equipment installation at Intel’s live manufacturing facility in Dublin. This project demanded rigorous safety protocols and thorough risk management practices due to the operational complexity of working within an active facility. With a single dedicated QEHS consultant on site, ASafe Global provided continuous oversight and proactive safety measures tailored to the project’s high-stakes environment.
The team’s dedication and precision led to a seamless project flow, contributing to operational safety while minimizing disruptions to Intel’s live facility operations.
Key
Objectives
Maintain Operational Safety in a Live Environment: Protect facility workers and maintain uninterrupted manufacturing processes.
Establish Proactive Risk Management: Ensure daily safety planning through structured Safe Plans of Action and routine inspections.
Ensure High Compliance Standards: Regularly audit and refine procedures to uphold Intel’s stringent safety standards.
ASafe Global’s rigorous QEHS management and proactive approach enabled ASM and Intel to achieve safe, efficient project execution with minimal impact on the facility’s daily operations.
Approach &
Methodology
- Daily Safe Plans of Action
Nearly 344 Safe Plans of Action were developed, to guide the workforce in identifying potential risks and implementing mitigation strategies. This proactive measure ensured that each phase of the tooling installation was carefully managed with safety as the primary focus. - Comprehensive EHS Inspections
Conducting 348 EHS inspections over 50 weeks, ASafe Global’s team performed weekly, detailed inspections that addressed both routine safety checks and unique challenges posed by a live manufacturing environment. This approach allowed for immediate identification and correction of any safety or quality deviations. - Continuous On-Site Engagement and Training
ASafe Global’s QEHS consultant collaborated closely with on-site teams, conducting safety briefings, addressing real-time queries, and fostering a culture of continuous safety awareness. This ongoing engagement proved vital in maintaining a high standard of safety amidst the complexities of live operations. - Adaptable Safety Protocols for Live Facility
With ASM’s and Intel’s operational demands, ASafe Global adapted safety protocols to align with manufacturing workflows, ensuring minimal impact on Intel’s productivity while keeping workers protected and facility integrity intact.
ASafe Global’s proven track record in delivering high-quality QEHS management for complex, live projects sets us apart. Our approach combines proactive risk assessment, consistent safety inspections, and on-site engagement, providing clients with assurance of compliance, safety, and efficiency in even the most sensitive environments.